Boltinjector control shaft bracket detroit series 60 camshaft. I was told that if i did not replace the bull gear that all the work on the inframe would be wasted if the gear went out, as it would cause serious damage to the engine. Oh my god im having this problem with my mack mp8 bull gear. Then turn the bolts clockwise 120 degrees two flats of the bolt head to achieve the required torque. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. The gear train is completely enclosed between the gear case and gear case. Series 60 2002 engines are equipped with a new compact gear train assembly. Id like to get a thread going with information on the detroit series 60 bull gear, especially in the 12. Cars auto repair auto mechanics the series 60 features and overhead camshaft that allows for maximum fuel injection.
Sep 06, 2018 detroit series 60 torque y tiempo del motor duration. Our rebuilt bull gears meet or exceed the standard and quality of the genuine part. This is the second one but this time we had to replace the bull gear cause it took it out. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Grasp the bull gear and pull the assembly straight out of the recess in the cylinder block. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. We can provide you with detroit diesel series 50 and 60, 8. I have had my big torque wrench snap at 525 lbs on the 120 turn. Detroit diesel series 60 specs, bolt torques and manuals. When a bullgear is getting bad when you turn on the ac it will ratttttle and clang and there are alot of. This 1998 volvo with a series 60 detroit came into the garage with the owner saying there was a slight engine noise. Also get the sensors,front seal, oil pan gasket, special gasket eliminator,ect. Pulled the dipstick to see it was over full, it looked murky. See figure dimensional inspection of connecting rods.
Will i need a torque multiplier for any of this operation or is that only if i intend to replace the. Detroit 60 series, bull gear with bolts, no bearing call the following number. Feb 15, 2009 i need torque and specs for detroit series 60 12. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Replacing the series 60 bull gear diesel engine trader. Figure 866 typical alternator and related parts trucks. Need torque specifications for 1974 12v71ta turbo riser bolts. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. The series 60 engines are detroit diesel engines that are generally used for hauling vehicles that require a substantial amount of torque. M30158 detroit diesel 60 series cylinder liner lifter tool j36398.
The following table contains the proper specifications for all popular axles. Torque the bottom adjustable idler gear flanged nut to 5767 nm 4249 lbft. Next, new matched bearing sets are installed, bearing preload set, total indicator runout checked, retaining nut torqued and clevite bearing guard lube applied. Intake manifold bolts 2325 ftlbs oil pump bolt 2328 ftlbs. Check out 39 detroit series 60 flywheel parts for sale.
Also, does anybody know what size socket i would need for that large assembly nut. To install your ring and pinion gears andor differential correctly, it is critical to torque your bolts and set your preload and backlash correctly. My engine was overhauled by the prior owner about 800k ago and. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Apr 01, 20 this 1998 volvo with a series 60 detroit came into the garage with the owner saying there was a slight engine noise. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Rnc recon, located in huxley, ia, was created to supply another source for rebuilt 8.
Next, new matched bearing sets are installed, bearing preload set, total indicator runout checked, retaining nut. Detroit forum bull gear 60 series 2687 on 20071224. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Replacing your old bull gear is imperative for proper engine time. Boltinjector control shaft bracket detroit series 60 camshaft specifications ehow. We help you find the heavy duty truck parts that you need. The bull gear and camshaft idler gear assembly is retained to the hub by a lefthand threaded nut. Fastener type torque spec main cap bolts 6070 ftlbs outer main cap bolts 3540 ftlbs. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. The bull gear can e rebuilt but you need special torque wrench to torque that baby up.
This brand new detroit diesel series 60 bull gear will give your engine a longer life. Contrary to popular belief the detroit diesel 50 and 60 series bull gears can be. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our. You take the nut off and then press the hub out, put on the new bearings and assemble the unit, beware very few newer torque wrenches, are calibrated to left thread. Detroit diesel corp is a leading manufacturer of heavyduty engines and chassis components for the onhighway and vocational commercial truck markets. You need to go to a someone who has the gear assembly.
Fastener type torque spec main cap bolts 60 70 ftlbs outer main cap bolts 3540 ftlbs. Atc j35785 detroit diesel 60 series flywheel housingguide. The bull gear should have no movement back and forth. I use 1 3 4 ratchet on the accessorie drive nut, and the other on the cam bolt. The detroit diesel series 60 is a inline6 fourcycle diesel engine that was first produced in 1987. Series 60 service manual an opening is provided in the center of the gear case, for the bull gear and camshaft idler gear assembly, which bolts directly to the engine block. Atc j35785 detroit diesel 60 series bull gear flywheel guide stud set j35785 check out the deal on atc j35785 detroit diesel 60 series flywheel housingguide stud set at apex tool.
Idler gear assembly series 60 detroit diesel engines. Doclive free unlimited document files search and download. The crankshaft timing gear, pressed onto the front end of the crankshaft, directly drives the bull gear and oil pump drive gear, and indirectly through the bull gear, drives the fuel pump drive gear, air compressor and power steering pump drive gear, accessory pulley drive gear and water pump drive gear. Detroit diesel transit models 250320 bhp general specifications basic engine 4 cycle model 6047mk2e number of cylinders 4 inline air system turbocharged airtoair charge cooling control ddec bore and stroke 5. This little detroit just kept cranking out the rear wheel horsepower, so we left the remote as it was with 9 power settings each one producing an additional 20 to 25 rear wheel horsepower and about 75 foot pounds of torque. Feb 09, 2007 torque on a bull gear for a detroit engine. My engine was overhauled by the prior owner about 800k ago and while he lost the paper work, i was able to contact the shop. I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. What s the torque specs on a detroit series 60 thermostat housing.
Detroit diesel series 60 service manual pdf download. When it was introduced in 1987, the series 60 was the first heavyduty diesel engine with fully integrated electronic controls. Then turn the bolts clockwise 120 degrees two flats of the. Detroit series 60 torque y tiempo del motor duration.
What are the detroit diesel series 60 torque specs. Install j35785 into the holes the bolts from where they were removed. M30156 detroit diesel 60 series camshaft lifting tool j46305. Detroit diesel has released a new alternator mounting bracket for the series 60 2002 engine, mounting bolt torque specifications remain standard. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by. Ring and pinion gear set up specs torque and backlash. Then i tried to get it running with a few shots of silicone spray and it fired right up. Detroit diesel prescribed overhaul intervals of 500,000 miles 800,000 km, then raised that to 750,000 miles 1,210,000 km after more experience was gained with the new engine. Each gear assembly is comprised of all new components and is fully assembled and preloaded with proper torque.
You did not say what series engine so remember the 11. Money is on that you dont have a torque wrench to tighten the nut. Series 60 detroit diesel engine troubleshooting detroit. Detroit diesel series 60 engine system has a chassismounted control unit for vehicle engine management, the. I am new to the 60 series detroits, i have a couple cats and cummins i. Check out 34 detroit series 60 bull gear parts for sale. Remove the two remaining bull gear retaining bolts. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench.
Owner said it had a slight engine noise other truck. Apparently, the original springs allowed injector plungers to float at high rpm. Figure 1196 bull gear and camshaft idler gear assembly all information subject to change without notice. We have a fixture to hold the gear, torque muliplier, and the 650lb torque wrench, like to know the bearing preload. Installation of camshaft drive gear torque holding tool. Detroit diesel transit models 250320 bhp general specifications basic engine 4 cycle model 6047mk2e number of cylinders 4 inline air system turbocharged airtoair charge cooling. For specific application information and slave piston clearance settings, refer to the. Measure the connecting rod bearing diameter at five locations.
Using a 27 mm impact socket and suitable torque wrench, torque the camshaft drive geartocamshaft bolt to 75 nm 55 lbft. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Each of our reconditioned bull gears are disassembled, cleaned, magnafluxed, and inspected. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Nov 01, 2017 detroit series 60 torque y tiempo del motor duration. Pulled the dipstick to see it was over full, it looked murky and white a sure sign of water.
Owner said it had a slight engine noise other truck makes. On jun 6, 2010, a question titled replacing the series 60 bull gear 4277 was added to the detroit forum on diesel talk. Complete pinion gear set for detroit diesel series 60, 12. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. What s the torque specs on a detroit series 60 thermostat.
The camshaft idler gear is mounted to the rear of the bull gear on the same. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Series 60 detroit diesel engines catalog page 54, idler gear assembly groups. Detroit diesel electronic unit injectors diesel engine.
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